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Case Study: NVH: Interior Noise Reduction
Case description
- Investigate and quantify the refinement issues that existed on a prototype C/D class car.
- ‘Phase 2’ prototype vehicles exhibited worse refinement than the earlier ‘Phase 1’ prototypes
- With only a short time before the vehicle full production, the emphasis of the project was on finding rapid solutions to the most significant NVH issues.
Approach and Solution
Initially, a combination of subjective appraisals and objective measurements were used to identify the major areas in which the vehicle failed to meet the NVH targets(
The NVH targets, which were set during an earlier exercise, were based on the class-leading vehicle in the local market. The target lines shown in the graphs have an upper and lower tolerance band. ).
The dominant issues identified were powertrain ‘booming’ noise, wind noise and idle refinement. Figure 1 shows the overall interior noise level against engine speed recorded during a 3rd gear wide-open throttle acceleration test in relation to the NVH targets already established.
- Powertrain booming noise:
- Airborne noise from the intake orifice
- Airborne noise from the exhaust orifice
- Structural transmission of vibration through the exhaust hangers
- Wind noise:
- Poor sealing around the front doors
- Idle refinement:
- Front roll restrictor engine mount
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Prototype solutions for each of these issues were designed, manufactured and assessed on the prototype vehicle to validate the findings of the investigations. Noise and vibration testing on the modified ‘simulator’ vehicle showed that significant improvements in subjective and objective refinement were achieved for each of the NVH attributes under consideration. Figure 2 shows the performance of the simulator vehicle against the NVH targets for a 3rd gear wide open throttle test. |
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Figure shows the NVH performance of the modified ‘simulator’ vehicle. The sound level is now within the target band for much of the engine speed range. The peaks in interior noise are much less prominent, leading to a ‘smoother’ sound. |
Conclusions
- A demostrator vehicle was presented to the customer along with all relevant data.
- The vehicle was very well received by the customer and received good ratings in the final project subjective appraisal.
- The detailed recommendations made by MIRA enabled the customer to make significant improvements to the vehicle in time for the start of production.
- At all stages of the programme, all relevant information was communicated to the customer include plans, methodologies and data. This enabled the customer to plan for vehicle changes in parallel with the development work and understand good engineering practice to incorporate into future designs.
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Millbrook, UK
25 - 26 June 2008
London, UK
23 July - 3 August 2008
Coventry, UK
22 - 23 October 2008
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